ApexDriveRACKING
Factory Direct Catalog
High-Density Warehouse Racking Systems for Wholesale & Projects
Custom OEM/ODM heavy-duty pallet storage solutions manufactured with Q235B/Q355B certified steel for Israeli distributors, integrators, and industrial facilities.
Heavy Duty Pallet Rack System Steel Storage Rack Industrial Easy Assembly Adjustable
Engineered for high load capacities and versatile beam height adjustment. Fully compliant with international warehouse safety standards.
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Automatic Warehouse System Four Way Radio Shuttle Rack Intelligent Pallet Runner
High-speed 4-way robotic pallet runner maximizing storage density and throughput in cold storage and high-turnover logistics centers.
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Customized Heavy Duty Automatic Storage Shuttle Pallet Rack System
High-density semi-automated storage solution reducing forklift aisle requirements by up to 50% while safeguarding inventory.
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Narrow Aisle Pallet Rack High Density Storage System with Adjustable Beams
Optimized VNA configuration for maximum floor vertical space utilization, delivering 100% direct pallet accessibility.
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ISO9001 CE Euro Standard Outdoor Pallet Rack Storage Racking System
Hot-dip galvanized heavy-duty outdoor structural racking designed to withstand extreme weather, humidity, and coastal environments.
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Customized Radio Shuttle Pallet Racking Semi-Automated Storage System
Custom-tailored radio shuttle setup supporting FIFO and LIFO operational modes, perfect for batch storage and FMCG distribution.
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High Capacity Gravity Carton Flow Racking for Dynamic Picking
First-In-First-Out gravity roller shelf solution enabling fast order picking and seamless assembly line inventory supply.
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Industrial Adjustable Heavy Duty Steel Pallet Racking System
Heavy-load pallet frame structure engineered with roll-formed uprights and safety pins for large-capacity industrial warehousing.
Get a Quote20,000+
m² Production Base
30,000+
Tons Annual Steel Output
6,000+
Global Projects Installed
100%
EN 15512 & SI 413 Compliant
Industry Technical Whitepaper
Engineering OEM/ODM Double Deep Pallet Racking for the Israeli Logistics Ecosystem
An in-depth analysis of space optimization mechanics, pantograph forklift integration, structural calculation formulas, and coastal corrosion protection for Israeli importers and project contractors.
Information Gain Insight: Double Deep Pallet Racking stores pallets two rows deep instead of one, eliminating 50% of operating aisles compared to standard selective racking. For warehouse operators in the Central District (Gush Dan) facing industrial land costs exceeding ₪1,200 to ₪2,000 per m², Double Deep racking delivers a 30% to 40% increase in total pallet capacity without structural building expansions.
1. The Architectural Mechanics of Double Deep Racking Systems
Double Deep Pallet Racking is a specialized variant of standard selective pallet racking. By placing two sets of double-entry racking back-to-back, the system requires specialized deep-reach forklifts equipped with pantograph mechanisms or telescopic forks. While selective racking provides 100% immediate accessibility, Double Deep racking trades immediate selectivity down to 50% in exchange for a drastic increase in storage cube efficiency.
For warehouse facilities operating in Israel's major industrial nodes—such as the Tel Aviv Logistics Belt, Rishon LeZion, Petah Tikva, and Modi'in—floor area efficiency directly impacts profitability. ApexDrive Industrial Racking designs and manufactures bespoke OEM/ODM Double Deep systems that adjust to non-standard building columns, sprinkler locations, and floor flatment ratings required under Israeli Building Regulations.
35% Footprint Reduction
Eliminates redundant forklift aisles, consolidating stock into dense double-lane configurations ideal for high-volume SKU batches.
SI 413 Seismic Rigidity
Custom-engineered with heavy-duty Q355B baseplates, structural bracing, and anchor bolts certified for Dead Sea fault zone seismic activity.
Custom OEM/ODM Dimensions
Precision roll-forming allows beam lengths up to 3.9m and uprights up to 12m, matching standard Euro-pallets (1200x800mm) and Israeli/US pallets (1200x1000mm).
2. Technical Comparison Matrix: Storage Storage Systems in Israel
When selecting a high-density warehouse racking system, Israeli procurement managers must weigh equipment capital expenditure (CapEx), operational throughput, and forklift compatibility. The table below illustrates structural performance across systems:
| Racking Architecture | Floor Utilization (%) | Selectivity (%) | Forklift Compatibility | Relative Cost per Pallet | Ideal Israel Sector Application |
|---|---|---|---|---|---|
| Selective Pallet Racking | 40% - 45% | 100% | Standard Counterbalance / Reach | Low (Baseline) | General E-Commerce, Spare Parts Hubs |
| Double Deep Racking | 60% - 68% | 50% | Pantograph Reach / Double Deep Reach | Medium-Low | Cold Storage, FMCG, Tel Aviv Logistics |
| Radio Shuttle System | 75% - 85% | LIFO / FIFO by Lane | Standard Forklift + Automated Runner | High | Food & Beverage, Deep Freeze Distribution |
| VNA (Very Narrow Aisle) | 55% - 65% | 100% | VNA Turret Truck / Guided Rail System | Medium-High | High-Bay Distribution, Pharmaceutical |
Localized Application Scenarios
Deploying Double Deep Racking Across Key Israeli Logistics Hubs
Customized engineering solutions adapted to the unique climatic, regulatory, and infrastructural demands of Israeli ports, industrial zones, and cold chains.
Port Proximity Logistics: Ashdod & Haifa Corridors
Warehouses located adjacent to Ashdod Port and Haifa Port operate as high-volume container staging hubs. Goods arrive rapidly via maritime containers and require swift offloading and dense staging. ApexDrive Double Deep Racking allows container destuffing teams to load identical SKUs two-deep into bays, streamlining buffer stock management prior to inland dispatch along Highway 6.
- High resistance to salt-air ambient humidity via electrostatic powder coating.
- Accommodates heavy 40ft container payload batches efficiently.
Cold Storage Facilities: Emek Hefer & Sharon Region
Operating refrigerated and deep-freeze facilities (-25°C) in central agricultural zones like Emek Hefer involves massive power consumption. Maximizing building cubic volume is essential to lower energy overhead per pallet position. Our OEM Double Deep Racking utilizes specialized cold-resistant Q355B low-temperature steel and powder coats that resist thermal cracking under sub-zero conditions.
- Cuts refrigeration power costs per pallet by up to 30%.
- Tested for structural steel ductile-to-brittle transition point at sub-zero temperatures.
High-Tech Electronics & Defense Parks: Yokneam & Negev
In high-tech industrial parks around Yokneam Illit, Beer Sheva (Negev High-Tech Park), and Petah Tikva, precision, cleanliness, and ESD protection are vital. ApexDrive supplies ODM Double Deep systems with wire mesh decking, anti-static epoxy finishes, and customized safety accessories to store delicate electronics components, defense sub-assemblies, and high-value materials.
- Integrated frame protectors and guide rails for pantograph forklifts.
- Custom mesh decking supporting non-standard plastic totes and pallets.
Market Trends & Compliance
Structural Engineering Dynamics & Israeli Regulatory Trends
Why Israeli warehouse designers are transitioning to heavy-duty OEM/ODM Double Deep systems engineered for seismic safety and high automation compatibility.
1. The Shift to High-Density Storage Amid Industrial Real Estate Pressures
The Israeli logistics sector is undergoing rapid transformation. Industrial real estate rents across Gush Dan and the Central District have seen sustained annual appreciation. As a result, logistics operators can no longer afford wide 3.8-meter aisles required by conventional counterbalance forklifts. Transitioning to OEM/ODM Double Deep systems allows operators to drop aisle width requirements to approximately 3.0 meters while doubling pallet depth, yielding immediate cash-flow improvements through optimized space utilization.
2. Seismic Resistance Standards: Designing for the Syrian-African Rift Zone
Israel's geographic position along the Dead Sea Transform (Syrian-African Rift) subjects northern and eastern regions (such as Tiberias, Beit She'an, Kiryat Shmona, and the Jordan Valley) to seismic risks. Industrial storage racks are elevated heavy structures; seismic accelerations can cause rack buckling or dangerous pallet drop-offs if frames are under-engineered.
ApexDrive engineers calculate rack structural dynamics based on Israeli Standard SI 413 (Seismic Design Standard) and European Standard EN 15512 (Steel Static Storage Systems):
- Increased Baseplate Surface Area: Extended footplates engineered with heavy-gauge Q355B steel to distribute horizontal ground acceleration loads across concrete floor slabs.
- Dynamic Frame Bracing: Diagonal and horizontal frame bracing profiles designed with high moment-resisting connections to absorb lateral seismic energy.
- Safety Factor Ratios: Upright section modulus calculated with a minimum safety factor of 1.8 to prevent structural collapse under combined maximum payload and seismic force.
- Safety Beam Locking Pins: Automatic 8.8-grade spring locking pins with high shear resistance to prevent beam dislodgement under violent vibration.
Manufacturing Excellence
Why Israeli Importers & Integrators Partner with ApexDrive
Direct factory-direct manufacturing from Nanjing production facilities, delivering fully certified steel structural racking with complete traceability.
Traceable Steel Coils
Sourced directly from Baosteel and Masteel. Certified Q235B and Q355B grades with verified yield strengths and physical mill test certificates.
Robotic Welding Precision
Automated robotic welding manipulators ensure 100% continuous seam welding on beam connectors, eliminating human welding defects and porosity.
220m Powder Coating Line
Swiss Gema automatic electrostatic coating system with 10-stage chemical degreasing and 180°C curing, delivering durable anti-corrosion protection.
ISO 9001 & CE Certified
Fully audited quality management systems. Every export batch undergoes trial assembly prior to container loading to ensure zero-defect field installation.
End-to-End OEM/ODM Project Delivery Process for Israeli Clients
ApexDrive provides complete turn-key project handling, ensuring seamless communication from initial CAD drafting to final site assembly guidance in Israel:
| Phase | Engineering Deliverables | Quality Control & Compliance | Timeline Target |
|---|---|---|---|
| 01. Site CAD & Requirements | Building CAD survey, pallet weight/dimensions, forklift specs evaluation. | Verification of aisle clearances and sprinkler head elevations. | 24 - 48 Hours |
| 02. Layout & Load Calculation | Free 2D/3D DWG layout drawings, structural loading capacity report. | Structural simulation under FEM 10.2.02 & EN 15512 standards. | 2 - 3 Days |
| 03. Production & Trial Assembly | Roll-forming uprights/beams, robotic connector welding, powder coating. | In-factory trial assembly & raw material mill certificate verification. | 15 - 20 Days |
| 04. Sea Freight & Customs Clearance | Export packaging with multi-tier steel strapping on plywood pallets. | HS Code 7308.90 documentation ready for Ashdod/Haifa customs clearance. | 22 - 28 Days Shipping |
| 05. Installation Guidance | English step-by-step manuals, video walkthroughs, and online support. | On-site assembly engineering team dispatch available upon request. | Project Dependent |
Procurement FAQ
Frequently Asked Questions by Israeli Importers & System Integrators
Direct engineering and commercial answers regarding shipping, standards compliance, forklift mechanics, and OEM customization.
How does Double Deep Racking impact forklift selection and aisle spacing in Israeli warehouses?
Double Deep Racking requires specialized reach trucks fitted with double-deep pantograph extenders or telescopic forks. While standard selective racking uses reach trucks operating in 2.8m - 3.0m aisles, Double Deep pantograph trucks generally require operating aisles between 3.0m and 3.3m depending on pallet length (e.g., 1200mm deep pallets). However, because two aisles are merged into one double-entry rack structure, overall floor storage capacity increases by 30% to 40%. ApexDrive engineers design beam profiles and aisle configurations based on your specific forklift turning radius data (such as Crown, Raymond, Jungheinrich, or Toyota pantograph models).
What seismic certification standards are required for warehouse racking in Israel?
In Israel, warehouse structural projects must comply with Israeli Standard SI 413 (Seismic Code) and European racking standards EN 15512 and FEM 10.2.02. Israel's proximity to the Syrian-African Rift requires precise dynamic calculation of seismic shear forces on upright frames. ApexDrive provides structural calculations detailing frame inertia, beam deflection (restricted to less than L/300 under full rated load), baseplate footprint dimensions, and heavy-duty expansion anchor specifications to pass Israeli municipal and structural engineer inspections.
What is the shipping turnaround time to Ashdod Port or Haifa Port, and how is cargo protected?
Production at our Nanjing manufacturing facility typically takes 15 to 20 days. Ocean freight shipping time from Shanghai or Ningbo ports to Ashdod Port or Haifa Port generally ranges between 22 and 28 days. To prevent transit damage from ocean salt humidity and container shifting, all uprights and beams are bundled with multi-tiered heavy-duty steel strapping, wrapped in protective plastic film, and fitted with reinforced edge guards. Small hardware items (bolts, safety pins, footplates) are boxed in heavy cartons secured to export plywood pallets.
Can ApexDrive manufacture custom OEM/ODM racking for non-standard Israeli and Euro pallet sizes?
Yes. While European standard pallets (800mm x 1200mm) and Israeli/US standard pallets (1000mm x 1200mm) are common in Israel, many industrial sectors use custom timber skids or plastic containers. As a direct manufacturer, ApexDrive customizes beam lengths (e.g., 2300mm, 2700mm, 3300mm, or 3900mm clear span), frame depths (from 800mm to 1100mm per single frame), upright profile gauges (1.8mm to 2.5mm steel thickness), and beam connector hook counts (3 or 4 claw connectors) to match your load requirements.
What surface finish options are recommended for coastal locations like Tel Aviv and Haifa?
For indoor climate-controlled warehouses in Tel Aviv, Haifa, or Ashdod, our standard 10-stage pre-treatment and electrostatic powder coating (Swiss Gema spray equipment cured at 180°C) provides excellent long-term corrosion resistance. However, for open-air, semi-outdoor canopy storage, or high-salinity coastal environments within 2 km of the Mediterranean coast, we recommend hot-dip galvanizing (HDG) under ISO 1461, which coats steel components with a protective zinc layer resisting rust for over 25 years.
Optimize Your Israeli Warehouse Space with OEM/ODM Double Deep Racking
Get a free CAD layout design, structural load calculation report, and factory-direct price quotation within 24 hours.